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Just after dark on Wed the 27th an email came in from a fellow SLC artist, informing me that his neighbor had just recovered a pair of my trout that were lying in the street/median after an apparent hit and run by a car. This is the same group that was hit by a car previously, and I headed up to see how the triple group faired. The triple group was hit as well, but the ground was soft from our recent weeks of rain and they were just pushed to a 35 degree tilt- all the welds held and they weren’t dented this time. There was still a stream hoop from the missing pair topping one of two shoved-over poles, the hoop was in good shape save for the missing everything else. There was a lot of car debris: headlight, grill bits, trim, etc. It must have been a newer car with the updated pedestrian safety standards, saving the sculptures from the beating they had taken a few years ago. I headed over to the rescuer’s house, she met me at the door telling me a pair of young fellows had helped her lift the sculpture into her SUV. Her husband helped me move the pair of trout and their remaining hoop into the truck- and easy shift across.

This morning’s email had a message from the City; the shattered poles have been removed from the sculpture site and re-installation is game-on. Time to get the Trout on their new poles!

The shop becomes a fishbowl again. Time for the fish to sprout legs- stainless steel poles.
The clamps and rulers and sticks are how I establish Level & Vertical when the trout are suspended upright. Here they are suspended on their sides, with the stainless steel pipe aligned to the base of the stream hoops. I thread the pipe through ladders to establish Horizontal & Parallel from the upright measure of Level & Vertical.
Then the poles are welded in place. A bit more than half way around.
I welded the new pole to the original pole, after getting them to seat together. The force of the accident is apparent here, as the the old pipe is crushed up into the steambed form.
Almost flipped over enough to weld the underside of the pipe. The hoist was blocking the rotation, so down it came and the webbing was refit, then it lifted clear.
The pair is finished up and tied off to the float beam and its support leg, making space for the bigger group.
This rowdy bunch.
Rolled onto the side after establishing Vertical & Horizontal.
The force of the accident really pushed the bronze around. This is as close as it could come back, as the positioning of the trout are what hold the group together. The portion of pipe to the left will be cut at an angle to butt up the adjoining pipe in alignment with Horizontal & Parallel. Tomorrow.

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This is the view to the South East. There are water fowl and song birds everywhere, just not anywhere in the picture.

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From the front the Ibis is just a vertical bronze line (flanked by a circle), along the dry stream.

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At some point the line gives way to a curiosity of birdness.

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Just walking up from the marsh…

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I put the turn wheel in place and secured it’s tightening screw with locktight glue: ready for action.

 

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The corten steel wall and raw wood beam window complement the Ibis nicely. I took this shot from underneath a truck. The concrete drive was packed with vehicles and construction workers, as this is supposed to be the last week for construction.

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I hefted some boulders from a pile out in the parking lot and piled pebbles till the concrete base blinked out.

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He has tall orange stakes around him, taken out for the pictures- lets hope he stays out of traffic.

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He is at just a little angle to the concrete, which swings his wheel out just enough to discourage casual spinning, while allowing the magic vertical line view from the front as people descend down between the buildings. I’ll head back out when the site is finished and take more shots.

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Just wondering again where that concrete base went.

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That structure is a Blue Heron nesting complex, full of Blue Herons. On the water is a flock of White Pelicans.

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This marsh opens to Farmington Bay, and out to the Great Salt Lake. Antelope Island is in the distance. This is right along one of E & I’s bikerides- the bike trail comes all the way from Salt Lake City (ending in about a mile at the Lagoon amusement park), and runs along the boundary of the Nature Center. Guess we’ll be saddling up to visit the Ibis!

 

This morning the Ibis built its nest site out at the new Great Salt Lake Nature Center at Farmington Bay with a little help from my friend Jed and I.  Elizabeth imagines it must be quite a shock for the little guy after spending the past five and half months puttering around in the studio.

Under his feet I welded in large stainless steel anchor posts that rest on stainless steel angle stock (shown in December post). This stainless steel footing is immersed in a concrete footing.  A concrete filled posthole reinforced with rebar drops below the concrete form box, adding thousands of pounds of strength to the structure ( the post hole digger is in the image at the left). The angled boards brace the sculpture while the concrete cures. I will return on Wednesday and remove the bracing and form-box, affix the turn-wheel, take the protective wrapping off the legs, replace the stones under and around the feet, and give him a final wax & polish.

 

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Head sprouts overnight.

Last night’s snow squall convinced me to wait ’til things warmed up in the afternoon before rolling the shop door open for welding. 34 degrees and breezy was warm enough for the Ibis.

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Blending in the weld from bird to square tubing.

I laid it all flat on the table, and aligned the head/neck and tacked the neck in place then stood it up to double check. Then it was on to welding with the Argon tank showing empty, but hissing along for all the day’s welds. With the weld line finished, it was on to metal chase. Still some finessing left on that front, but well enough for today.

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This view offers the trademark curve of the Ibis bill.

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Chasing the sun.

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Skinny bird.

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Nora frisks about to ask if it can finally be walkie time, then waits impatiently as I snap off a few pictures after shutting things down.

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Gate skinned with bronze tubing.

Monday and Tuesday were spent welding the stainless watergate together, then adding the outside border of 1″ bronze tubing. Cutting the tubing from an 8′ length down to all the paired sets was a bit woozy for how close the math was vs. how expensive a mistake would be. Then I welded the pairs together, then welded them to the gate. Today I stood the legs up after welding on their anchor pins for installation, went back into the watergate to capture a slew of tweaks, then brought the gate together with the legs.

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1″ square tubing, doubled. The open ends will be resolved tomorrow.

 

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Before welding the legs to the gate, I weld in the anchor pins for basing and tack-weld the pins to a platform of stainless and wood.

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I used all the leftover parts from the watergate!

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From this side it levitates.

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Spent awhile putting a bevel on the top L edge (allows the backward bend of the neck) and welding the ends closed, then fixing pinch-points for little fingers, plus a few last structural overkills.

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The headless birdman.

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Narrow front view.

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Walking out the studio would be foolish funny bird; snowstorm out there.

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The “back” profile. Tomorrow is chasing the connective weld, and seeing if I run out of Argon gas while trying to fit the head.

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Sushi delivery.

Yesterday (Friday) I drove to the foundry for the final / finally / finale of fins. I pile them all to the front in case highway traffic screeches to a halt in the classic “crack the whip” of a random slight speed drop leading to near/complete stoppage for those behind. Since speed limits were raised to 70 this happens exponentially more often.

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Saturday’s catch.

This is the first of the three trout that had parts blow out during metal pour, and needed new midsections / heads / tails fitted in wax and recast in bronze. The foundry’s production manager wasn’t satisfied with the fit of the cast sections, so he fit and welded the big sections of the body/head himself. The only structural welding for me is the window into the head, filling all the pinholes, and putting the tail on.

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Ready for school.

Second from the L is today’s trout; one of the best so far. The far L trout is different than last we saw. This was the skinny fish of a few posts back, and he is all figured out now. He had his side cut off via plasma-cutter, the other side stretched with hammers, the cut off side stretched with hammers, and then all welded back up. This is an aspect of why the remaining 3 fish came back with the volume issue fixed by the production mngr.

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Inspector Stanley says I can hang it up for the day.

Sunday’s fishing will see a tail swish opposite to these. None of these four are finished, but they have all major processes handled.

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Fish #3. Fit well and hadn’t suffered a wax room collapse at the foundry.

The difference between the six finished wax trout I dropped off, and what I was handed back is like working forensics from a recognizable corpse; true Frankenfish that I have to reanimate to their original quality. The problem isn’t piecing in random remains to cover the parts lost in casting, but they too may be traced back to The Crime Scene: the foundry wax room. They did 10 trout for me on the last big commission and they were all fine, this time we are 1 of 3 so far, or in actuality, 1 of 6.

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This is the dorsal fin from the Fish #1. See how it connects cleanly to the body with details all the way down. They biffed it a little toward the front, as some of the circles are partial, but did a fair job of touch-up. I went in and put in new circles in the bronze where I touched up their line.

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This is fish #3 where the wax room tried to re-affix the dorsal fin after it softened and rolled to the side, collapsing into the body. They pulled it upright and slathered in some wax. They had five other fish to look at to check their work, so going for a standard of sux. 

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This is their attempt on the other side of the fin. Almost worse.

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The horizontal fin is wrong as well. They stuck it back on- see how it had deformed the body of the fish as it torqued upward? That’s bcs the room was too hot to store finished waxes.

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It curves. So there’s a minimum bar met. There was an abrupt line smashing inward along one of the bisection seams from the wax room laying it on the table to attach sprews. This went unnoticed and took the medium sledge to massage back to alignment with the other section.

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Still a long way to go ’til they all are up to snuff. Ima gonna lose mu myund if the remaining half (of parts that cast and new parts made in wax to fit where parts failed in bronze pour) are the same, or likely worse. I may still just reject the skinny middle fish from yesterday. They are also doing an entire replacement fish; lets hope this job is done by one of their competent staff and not the sprew crew.

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The easy one. five to go.

Today was a fun-weld day, following many hohum-weld days coupled with doldrum days of chasing fins and grasses. Once all the bits and parts of major sections are perfect, then the parts are welded together, and though the welds are long, they just need smoothed out.

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Goldfish.

The only tackle needed is a hammer.  He was biting on the medium ball pein today.

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Finished halves welded together.

Welding the windows and chasing out the grasses to match is a bit of a chore. The two nearest hoops are new, the one behind is a left over from years ago (still needs some chasing). The new halves were joined along the midline in the rocks, which still need chased. I’ve been limiting my time-on-tool and wearing my new vibration deadening gloves, and things are going swimmingly.

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Half of the fish and 2/3 of the hoops.

The trout suffered a version of whirling disease while at the foundry and only half of them and two hoops could be salvaged. My meticulously formed wax trout made it through wax sprew, ceramic shell, burnout, but bronze pour blew out the sides of the ceramic shell (one of the rare places where Total Fail can occur). My last run of 10 trout and 7 hoops had no issues, this time around saw 50% mortality.

So last Friday I drove out to the foundry and we sorted through the parts that survived and grouped them out into parts that match and parts that almost match. We came up with three workable trout, and two spare heads and a tail fin. I brought the mold along and the foundry will create the wax bodies to match the heads, as well as making one entire trout. This is not the normal easy process of making identical forms by slurrying wax into a mold. The trout are all different and have to be done half by half all by hand, painting in layer by layer, with the mold slung over the curving/recurving platform, then the halves are joined. The process is posted three blogs back, or just tap the Cutthroat link on the sidebar.

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Only one fish is made of matching parts.

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A disappointing catch.

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The stainless steel pole has been in studio for a week, awaiting the fish.

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Wild-farmed vs Ocean-Farmed; I’ll use my CRISPR to combine them into one genome.

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A fish and his stream, still in stream of consciousness.

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Chasing bronze causes nerve damage that can lead to amputation. I have waited for my Cestus Tremblex gloves to arrive before I really jump into the metal work.

OSHA has noted that vibrating tools cause irreparable nerve damage, and glove mnfctr has not really moved beyond impact protection: except for Cestus gloves. My hands go dead (can’t even ride my bicycle as my hands catch fire then go dead from road vibration) and I am on my way “white finger”. Limiting my time on-tool and these gloves should go a long way to keeping my hands alive. Handses: the key tool.

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My one fish of matching parts has all pinholes filled and windows welded back in place.

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Streams with windows and pinholes welded out. I’ll chase them all out before I join the halves.

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Pins are all pulled, windows refitted to their holes, and edges are ground clean and bevelled. The tail is from a failed casting.

It snowed last night, and has been spitting snow all morning. This makes for a cold shop and my motivation level reached “blogging update”. Plus, chasing is the worst…

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These two remaining fish are Frankenstein Fish; I’ll be grafting remains of casting survivors.

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This tail goes with a head missing its midsection; this section lost the tail- so I’ll graft it.